Hayes Digital Socket Fusion Pipe Welder Tool Complete Kit PRO (up to 2 in.)

SOCKET FUSION EQUIPMENT
For Thermoplastic Pipe Installations

USER MANUAL

WHAT IS INCLUDED?

• 1 Heating tool (capable of welding up to 2″)
• 6 heating faces, 6 Chamfer tools, and 6 Cold rings are included: 1/2 in. IPS – 3/4 in. IPS – 1 in. IPS – 1-1/4 in. IPS – 1-1/2 in. IPS – 2 in. IPS
• 1 Steel case
• 1 Socket handler
• Support stands
• Cap screw pins
• Allen wrench
• 1 User Manual

DESCRIPTION

The Hayes Digital Heating Tool is a 110V plastic pipe welder for socket fusion. It is suitable for joining a variety of thermoplastic pipes and fittings (from 1/2″ CTS to 2″ IPS) for different applications in the industry. This machine can weld pipe made of Polyethylene (PE, HDPE, MDPE), Polypropylene (PPR), Polybutene (PB). The iron has a heat resistant aluminum plate with a digital screen control to adjust the temperature for the most accurate heating temperature. The internal controller can adjust to the environment temperature and it also has an ergonomic handle for ease of use. The heating adapters (male and female) have been coated with 3 layers of non-stick Teflon to reduce polymer adhesion. The chamfering tool works also as a depth gage. It is made of aluminum and it has a stainless steel blade. The cold ring or vice-grip pliers have a solid constructed locking configuration with a 1022 carbon steel ring. This complete tool kit is designed and manufactured according to the American international standard ASTM F2620.

PROCEDURE / APPLICATION

Definition according to the ASTM F2620: The socket fusion technique consists of simultaneously heating both the external surface of the pipe end and the internal surface of the socket fitting to a designated temperature, then fuse them together by application of a sufficient force. Thereby resulting in fusion.

Socket fusion tools consist of a heating tool, heating adapter, cold rings pliers and chamfer/depth gages.

HEATING TOOL SPECIFICATIONS

Working range (Inches)	½” – 1” IPS	½” – 2” IPS	½” – 4” IPS
Power	600W	800W	1200W
Voltage range	110V	110V	110V
Frequency	50 / 60Hz	50 / 60Hz	50 / 60Hz
Display Temperature	Fahrenheit	Fahrenheit	Fahrenheit
Temperature setting range	0°F – 554°F	0°F – 554°F	0°F – 554°F
Factory Setting	500 ± 10°F	500 ± 10°F	500 ± 10°F
Warning Temperature	599°F	599°F	599°F
Socket temperature range	500 ± 10°F	500 ± 10°F	500 ± 10°F
Environment temperature	-68°F – 140°F	-68°F – 140°F	-68°F – 140°F
Relative humidity	45% – 95%	45% – 95%	45% – 95%
Insurability Resistance	≥1MΩ	≥1MΩ	≥1MΩ
Leakage Current	≦5Ma	≦5Ma	≦5Ma
Weight and dimensions	2.09 LBS 13x5x2 inches	3.52 LBS 15x5x2 inches	3.96 LBS 19x8x7 inches

 

• Heating tool features
• Heat resistant aluminum plate
• Digital screen with adjustable temperature control
• Accurate heating temperature
• Automatic adjustable environment temperature
• Ergonomic handle
• Durable and efficient to maximize the pipe fusion
• Voltage protection
• Different working pipe sizes

IMPORTANT NOTES

Welding procedure

 Skill and knowledge are required to obtain a good quality joint.

• Ensure you select the proper temperature according to the pipe manufacturer’s recommendation.
• It is important to know the technical information before you use your heating tool.

Non-stick coating

The heating adapters have a coated surface that has been treated to reduce polymer adhesion. If the polymer adheres to the heating plate, lightly wipe with a clean cotton cloth to remove. Do not use a wire brush or an abrasive.

 

Welding parameters

Pipe and fitting manufacturers have established qualified fusion procedures which should be followed precisely. You should obtain a copy of the pipe manufacturer’s procedures or appropriate joining standard for the pipe being fused.

Heating iron temperature

To meet pipe manufacture’s temperature specifications, the surface temperature of the heating adapters should be measured with a surface pyrometer prior to initial use and at reasonable time intervals thereafter.

Ensure you test the temperature on the surface of the heating adapters and not on the heating plate itself. The heater’s built-in thermometer indicates internal temperature and should only be use for reference.

CAUTION

Heating iron

• The heater is to be used with AC power only. Check heater to confirm correct power requirements and only use a power source with the correct voltage and current capacity.
• Connect heating tool to power and permit sufficient preheating to stabilize the temperature before the welding process.
• When welding, if temperature adjustment is needed, please turn off the heating tool first and turn it on again to adjust the new temperature. Adjustment of the temperature when it is already set will damage the temperature control components.
• It is recommended to use an insulated heater bag to store the heating tool when it is hot.

WARRANTY CERTIFICATE

LIMITED WARRANTY

Hayes warrants all products distributed. All products have 12 months warranty against manufacturer’s defects from the date of purchase directly from Hayes or Hayes authorized dealers. Furthermore, this warranty only covers factory defects.

RETURN OF GOODS

Buyer must receive written authorization directly from Hayes or Hayes authorized dealer before any returns. The goods must be in the same condition as received. The buyer has 15 days to request a return of goods after the date of the purchase. Buyer is responsible for return freight for any reason other than manufacturer’s defects.

IMPROVEMENT

Hayes reserves the right to make any changes in or improvements on its products without incurring any liability or obligation to update or change previously sold machines and/or the accessories.

PROPRIETARY RIGHTS

All proprietary rights pertaining to the design, colors, and branding, are exclusively the property of Hayes.

 

 

 

 

INSTRUCTIONAL VIDEO