SOCKET FUSION EQUIPMENT
For METRIC Thermoplastic Pipe Installations (Display Temperature in Celsius)
WHAT IS INCLUDED?
- 1 Heating tool (capable of welding up to 110mm)
- 3 METRIC heating faces included: 75mm 90mm 110mm
- 1 Steel case
- 1 Socket handler
- Support stands
- Cap screw pins
- Allen wrench
- 1 User Manual
DESCRIPTION
The Hayes Digital Heating Tool is a Celsius 110V plastic pipe welder for socket fusion. It is suitable for joining a variety of thermoplastic pipes and fittings (from 20mm to 110mm) for different applications in the industry. This machine can weld pipe made of Polyethylene (PE, HDPE, MDPE), Polypropylene (PPR), Polybutene (PB). The iron has a heat resistant aluminum plate with a digital screen control to adjust the temperature for the most accurate heating temperature. The internal controller can adjust to the environment temperature and it also has an ergonomic handle for ease of use. The heating adapters (male and female) have been coated with 3 layers of non-stick Teflon to reduce polymer adhesion. The chamfering tool works also as a depth gage. It is made of aluminum and it has a stainless steel blade. The cold ring or vice-grip pliers have a solid constructed locking configuration with a 1022 carbon steel ring. This tool kit is designed and manufactured according to the American international standard ASTM F2620.
DESCRIPTION OF THE PROCESS
Definition according to the DVS technical code DVS 2207-1: At heated tool socket welding, pipe and pipeline components are welded in overlapped condition. Pipe end and fitting are heated up to welding temperature by a socket or spigot-shaped heated tool and subsequently joined together. Heated tools and fittings are dimensionally adapted so that on joining a joining pressure will be built-up. Heated tool socket welding can be performed manually up to 50 mm pipe diameter. At diameters as from 63 mm, a welding device is required because of the higher joining force.
PROCEDURE / APPLICATION
For the purpose of heating, fitting and pipe are pushed swiftly and axially onto the devices fitted on the heated tool and held until the stop at machine welding or until the mark at manual welding. It
has to be absolutely avoided that the pipe is pushed onto the end of the heating socket. Afterwards the heating-up time starts according to the time values.
After the heating time has elapsed, the fitting and pipe should be withdrawn sharply from the heated tool and pushed together immediately without any twisting until the stop or mark.
HAYES SOCKET FUSION PIPE WELDER SPECIFICATIONS (METRIC)
Heating iron is suitable to work with inches sockets if required.
| Working range (Metric) | REF. HY32PRO (20-32mm) | REF. HY63PRO (20-63mm) | REF. HY110PRO (20-110mm) |
| Power | 600W | 800W | 1200W |
| Voltage range | 110V | 110V | 110V |
| Frequency | 50 / 60Hz | 50 / 60Hz | 50 / 60Hz |
| Display Temperature | Celsius | Celsius | Celsius |
| Temperature setting range | 20~290°C | 20~290°C | 20~290°C |
| Factory Setting | 260 ± 5°C | 260 ± 5°C | 260 ± 5°C |
| Warning Temperature | 315°C | 315°C | 315°C |
| Socket temperature range | 260 ± 5°C | 260 ± 5°C | 260 ± 5°C |
| Environment temperature | -20~60°C | -20~60°C | -20~60°C |
| Relative humidity | 45% – 95% | 45% – 95% | 45% – 95% |
| Insurability Resistance | ≥1MΩ | ≥1MΩ | ≥1MΩ |
| Leakage Current | ≦5Ma | ≦5Ma | ≦5Ma |
| Weight and dimensions | 2.09 LBS
13x5x2 inches |
3.52 LBS
15x5x2 inches |
3.96 LBS
19x8x7 inches |
Heating tool features
- Heat resistant aluminum plate
- Digital screen with adjustable temperature control
- Accurate heating temperature
- Automatic adjustable environment temperature
- Ergonomic handle
- Durable and efficient to maximize the pipe fusion
- Voltage protection
- Different working pipe sizes
IMPORTANT NOTES
Welding procedure
Skill and knowledge are required to obtain a good quality joint.
- Ensure you select the proper temperature according to the pipe manufacturer’s recommendation.
- It is important to know the technical information before you use your heating tool.
Non-stick coating
The heating adapters have a coated surface that has been treated to reduce polymer adhesion. If the polymer adheres to the heating plate, lightly wipe with a clean cotton cloth to remove. Do not use a wire brush or an abrasive.
Welding parameters
Pipe and fitting manufacturers have established qualified fusion procedures which should be followed precisely. You should obtain a copy of the pipe manufacturer’s procedures or appropriate joining standard for the pipe being fused.
Heating iron temperature
To meet pipe manufacture’s temperature specifications, the surface temperature of the heating adapters should be measured with a surface pyrometer prior to initial use and at reasonable time intervals thereafter.
Ensure you test the temperature on the surface of the heating adapters and not on the heating plate itself. The heater’s built-in thermometer indicates internal temperature and should only be use for reference.
CAUTION
Heating iron
- The heater is to be used with AC power only. Check heater to confirm correct power requirements and only use a power source with the correct voltage and current capacity.
- Connect heating tool to power and permit sufficient preheating to stabilize the temperature before the welding process.
- When welding, if temperature adjustment is needed, please turn off the heating tool first and turn it on again to adjust the new temperature. Adjustment of the temperature when it is already set will damage the temperature control components.
- It is recommended to use an insulated heater bag to store the heating tool when it is hot.
WARRANTY CERTIFICATE
LIMITED WARRANTY
Hayes warrants all products distributed. All products have 12 months warranty against manufacturer’s defects from the date of purchase directly from Hayes or Hayes authorized dealers. Furthermore, this warranty only covers factory defects.
RETURN OF GOODS
Buyer must receive written authorization directly from Hayes or Hayes authorized dealer before any returns. The goods must be in the same condition as received. The buyer has 15 days to request a return of goods after the date of the purchase. Buyer is responsible for return freight for any reason other than manufacturer’s defects.
IMPROVEMENT
Hayes reserves the right to make any changes in or improvements on its products without incurring any liability or obligation to update or change previously sold machines and/or the accessories.
PROPRIETARY RIGHTS
All proprietary rights pertaining to the design, colors, and branding, are exclusively the property of Hayes.
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